Industry 4.0 · IoT · SCADA · IIoT

# Manufacturing &
Industry 4.0
Software Solutions

We engineer smart, scalable manufacturing software — from MES and ERP integration to IoT-connected shop floors and AI-driven predictive maintenance — empowering manufacturers to operate at peak efficiency.

Explore Services
Industry 4.0 Ready ERP / MES Integration ISO 9001 Aligned 14+ Projects
🏭
MES / Shop Floor Control
🔗
ERP Integration
📡
IoT / SCADA Systems
📦
Supply Chain Management
🔮
Predictive Maintenance
✅
Quality Management System
📊
BI & Analytics Dashboards
🤖
AI / ML Automation
What We Build

## Comprehensive Manufacturing Software Development Services

From shop floor MES to enterprise-wide ERP integration and IoT-connected machines — every solution we build is designed to eliminate inefficiency, reduce downtime, and make your operations data-driven.

🏭
Manufacturing Execution System (MES)

Real-time shop floor control with work order management, job routing, machine status tracking, OEE dashboards, and operator interfaces. Built for discrete, process, and hybrid manufacturing environments.

🔗
ERP Development & Integration

Custom ERP modules and seamless integration with SAP, Oracle, Microsoft Dynamics, and Tally. Finance, HR, procurement, production, and sales — unified in a single real-time data environment.

📡
IoT / IIoT & SCADA Integration

Connect PLCs, CNC machines, sensors, and conveyors to cloud platforms. Real-time OPC-UA / MQTT data pipelines, SCADA dashboards, and edge computing nodes for latency-critical environments.

🔮
Predictive Maintenance

ML models trained on vibration, temperature, and power consumption sensor data to predict equipment failures before they happen. Integrates with your CMMS for automated work order generation.

✅
Quality Management System (QMS)

Digital QMS platforms with inspection checklists, SPC charts, non-conformance tracking, CAPA workflows, and supplier quality management — aligned with ISO 9001, IATF 16949, and FDA 21 CFR Part 11.

📦
Supply Chain Management

End-to-end supply chain visibility with demand forecasting, supplier portals, real-time inventory across multiple warehouses, automated PO generation, and inbound logistics tracking.

📊
BI & Manufacturing Intelligence

Enterprise Manufacturing Intelligence (EMI) dashboards aggregating MES, ERP, and IoT data into KPI scorecards — OEE, first pass yield, scrap rate, throughput, and on-time delivery.

🏷️
RFID & Barcode Traceability

End-to-end traceability from raw material to finished goods using RFID and barcode scanning. Real-time WIP tracking, serialisation, and recall management across multi-plant operations.

🤖
AI & Robotic Process Automation

Intelligent automation for sales order processing, invoicing, procurement workflows, and production scheduling. RPA bots that integrate with your existing ERP and plant systems without re-engineering.

Industry 4.0 Ecosystem

## Your Smart Factory, Powered by Connected Technologies

We architect Industry 4.0 solutions where every machine, system, and data stream is connected — enabling autonomous decisions, real-time visibility, and continuous process improvement.

📡
Edge-to-Cloud Architecture
Data collected at the edge, processed locally for latency-critical decisions, and synced to cloud for analytics and AI model training.
🔒
OT / IT Network Segmentation
Industrial cybersecurity by design — air-gapped OT zones, DMZ architectures, and encrypted data tunnels between plant and enterprise layers.
⚡
Real-Time OEE Visibility
Live Overall Equipment Effectiveness scores, downtime event logs, and shift-level performance — visible from the shop floor or a mobile dashboard.
🏭
Smart
Factory
Industry 4.0
📡
IoT / IIoT
Sensors & Machines
🖥️
SCADA / HMI
Real-time Control
📦
ERP / MES
Enterprise Systems
🤖
AI / ML
Predictive Analytics
📊
BI Dashboards
KPIs & OEE
☁️
Cloud / Edge
AWS · Azure · GCP
🔒
OT Security
IEC 62443
✅
QMS / Traceability
ISO 9001 · IATF
Industries We Serve

## Manufacturing Sub-sectors We Specialise In

We empower businesses across diverse manufacturing sectors to achieve operational excellence and competitive advantage through purpose-built software.

Metallurgy / Metal Fabrication Chemical Manufacturing Plastics & Rubber Products Textiles & Apparel Paper & Pulp Wood Products Glass & Ceramics
Machinery Manufacturing Automotive & Transportation Electronics & Electrical Equipment Computer & IT Hardware Fabricated Metal Products Industrial Equipment
Food & Beverage Pharmaceuticals & Biotech Cosmetics & Personal Care Household Goods Apparel & Footwear
Aerospace & Defense Medical Devices & Equipment Renewable Energy Equipment 3D Printing / Additive Manufacturing Nanotechnology / Advanced Materials Collaborative Robotics
Why AdvertSneak

## 8 Reasons Manufacturers Choose Us

01
OT / IT Convergence Expertise

We understand both worlds — industrial PLCs and cloud APIs. Our engineers bridge OT and IT without compromising security or performance.

02
Protocol-Fluent Development

OPC-UA, MQTT, MODBUS, Ethernet/IP, PROFINET — we speak the language of industrial machinery and can connect your existing assets without ripping and replacing.

03
No-Disruption Deployment

We deploy manufacturing software during planned maintenance windows with zero-impact rollback strategies — your production lines never stop for software upgrades.

04
SAP / ERP Integration Track Record

6+ ERP integrations delivered across SAP, Oracle Fusion, Microsoft Dynamics 365, and Tally — using standard APIs and certified connectors.

05
Lean & Agile Delivery

Two-week sprints with working manufacturing software at every milestone. Your plant managers review real demos — not slide decks.

06
Compliance-Aware Builds

ISO 9001, IATF 16949, FDA 21 CFR Part 11, GMP — we embed regulatory compliance requirements into the software architecture before development starts.

07
Measurable ROI Focus

Every project starts with a baseline measurement. We track OEE improvement, downtime reduction, and cost savings — giving you numbers to show the board.

08
Post-Launch Support

24-hour SLA on critical production issues. Ongoing support contracts include system monitoring, patch management, and continuous feature enhancement.

Development Process

## Our Structured Manufacturing Software Implementation Process

A disciplined, transparent process that reduces project risk, keeps your production team informed at every step, and delivers measurable factory improvements on schedule.

Ready to Start?
Share your project brief and we'll respond with a scoped proposal within 24 hours.
1
Discovery & Requirement Analysis

We immerse in your manufacturing operations — workflow mapping, stakeholder interviews, machine inventory audit, and integration landscape review. All requirements documented before any design begins.

3–5 Days
2
Strategic Planning & Architecture

System architecture with data flow diagrams, OT/IT integration points, security zones, and technology selection. A detailed roadmap with milestones, resource plan, and go-live dates.

2–3 Days
3
UI/UX Design & Prototyping

Operator-focused interface design for shop floor screens (rugged displays, touch-friendly), and management dashboards optimised for clarity. Interactive prototypes reviewed before development starts.

1 Week
4
Agile Development & Integration

2-week sprints with working software and IoT connectivity tested against real machine data (simulation or sandbox) from sprint 2. ERP integration validated in staging against your test instance.

6–12 Weeks
5
Rigorous Testing & Quality Assurance

Functional, integration, load, and UAT phases. Shop floor team performs live trials on test machines. Performance benchmarked against baseline KPIs agreed in discovery.

1 Week
6
Production Deployment & Training

Phased go-live during a planned maintenance window. Operator and supervisor training with role-specific user guides. Rollback plan pre-tested before cutover day.

1–2 Days
7
Ongoing Support & Optimisation

30-day hypercare post go-live. Then structured support contracts with defined SLAs, quarterly performance reviews, and a continuous improvement backlog so the system keeps getting better.

Ongoing
Technology Stack

## Technologies We Use for Manufacturing Solutions

Enterprise-grade technology choices selected for industrial-strength reliability, scalability, and compatibility with your existing plant infrastructure.

Backend Technologies
Robust server-side frameworks and APIs powering real-time data pipelines, business logic, and secure integrations across your manufacturing stack.
🐍
Python
Core language
🟢
Django
Web framework
⚡
FastAPI
High-perf APIs
🟡
Node.js
Real-time I/O
🐘
PostgreSQL
Relational DB
⏱️
TimescaleDB
Time-series data
🔴
Redis
Cache & queues
🐇
RabbitMQ
Message broker
⚙️
Celery
Task workers
Ready to harness the power of technology for your manufacturing operations?
Frontend / HMI Technologies
Operator-focused shop floor interfaces, management dashboards, and enterprise web portals — built for clarity under production conditions.
HTML5
HTML5
Markup
CSS3
CSS3
Styling
JS
JavaScript
Core scripting
⚛️
React.js
UI framework
🅰️
Angular.js
Enterprise UI
🟢
Vue.js
Progressive UI
📊
Grafana
OEE dashboards
Ready to harness the power of technology for your manufacturing operations?
IoT & Industrial Protocols
Connect PLCs, CNC machines, sensors, and conveyors to your digital stack using industry-standard industrial communication protocols.
📡
OPC-UA
Unified architecture
📨
MQTT / AMQP
Messaging protocol
🔌
MODBUS RTU/TCP
Legacy machines
🕸️
Ethernet/IP
Allen-Bradley PLCs
🔗
PROFINET
Siemens PLCs
☁️
AWS IoT Core
Cloud IoT
🔵
Azure IoT Hub
Cloud IoT
🔀
Node-RED
Flow programming
📈
InfluxDB
Time-series IoT
Ready to harness the power of technology for your manufacturing operations?
ERP Platforms
Seamless integration with the world's leading ERP systems — connecting your shop floor to your enterprise without ripping and replacing existing investments.
SAP
SAP ECC / S4
BAPIs & RFCs
🔴
Oracle Fusion
Cloud ERP
🪟
MS Dynamics 365
Finance & Ops
📗
Tally ERP 9
Finance / Accounts
🟣
Odoo ERP
Open-source ERP
🔷
NetSuite
Cloud ERP
📋
EDI X12 / EDIFACT
B2B data exchange
Ready to harness the power of technology for your manufacturing operations?
Data Analytics & AI
Turn raw sensor and operational data into predictive intelligence — from statistical process control to machine learning models running at the edge.
🐍
Pandas / NumPy
Data analysis
🤖
Scikit-learn
ML models
🧠
TensorFlow
Deep learning
📊
Power BI
BI reporting
📉
Tableau
Visual analytics
📈
Grafana
OEE dashboards
⚡
Apache Kafka
Stream processing
Ready to harness the power of technology for your manufacturing operations?
Cloud & Infrastructure
Scalable, secure cloud infrastructure with edge computing capability — designed for the reliability demands of industrial environments.
☁️
AWS
IoT Core · S3 · Lambda
🔵
Microsoft Azure
Industrial IoT
🐳
Docker
Containerisation
⚓
Kubernetes
Orchestration
🏭
Edge Computing
Raspberry Pi / IPC
🏗️
Terraform
Infrastructure as Code
Ready to harness the power of technology for your manufacturing operations?
Automation & RPA
Eliminate manual, repetitive tasks across procurement, invoicing, order processing, and production planning with intelligent automation.
🤖
UiPath
Enterprise RPA
🔵
Power Automate
MS ecosystem
🐍
Python Scripts
Custom automation
🔀
n8n / Zapier
Workflow automation
🔀
Node-RED
Flow automation
Ready to harness the power of technology for your manufacturing operations?
Database Management
The right database for every data type — relational, time-series, document, and in-memory — optimised for manufacturing data volumes and query patterns.
🐘
PostgreSQL
Relational / ACID
⏱️
TimescaleDB
Time-series
📈
InfluxDB
IoT metrics
🔴
Redis
In-memory cache
🍃
MongoDB
Document store
⚡
Elasticsearch
Search & logs
Ready to harness the power of technology for your manufacturing operations?
Case Studies

## Manufacturing Projects We've Delivered

🏭
MES / IoT Integration
AutoFab Systems — Smart Shop Floor MES

Real-time MES with OPC-UA integration to 120 CNC machines, live OEE dashboards, automated work order routing, and predictive maintenance alerts — replacing paper-based tracking entirely.

120+
Machines Connected
+22%
OEE Improvement
10wk
Delivered In
🔗
ERP Integration
Lakhani Industries — SAP + Custom Portal

Custom dealer and distributor portal integrated with SAP ECC via BAPIs — live inventory visibility, online order placement, invoice download, and warranty claim submission for 300+ dealers.

300+
Dealers Onboarded
40%
Faster Order Processing
8wk
Delivered In
📦
Supply Chain & Traceability
Peninsula Plastics — End-to-End Traceability

RFID-based raw material to finished goods traceability system with real-time WIP tracking, batch genealogy, and automated quality hold management across 3 plants in 2 states.

3
Plants Connected
100%
Lot Traceability
60%
Recall Response Faster
Domain Expertise

## Manufacturing Software That Performs in Production

We've connected real PLCs, survived ERP go-live days, and helped plant managers make sense of terabytes of sensor data. That experience is what sets us apart from general-purpose development agencies.

⚙️
Real Machine Connectivity

We test against real PLC/CNC equipment using OPC-UA and MODBUS simulators — not just mock APIs. Your go-live day is boring by design.

🔢
Time-Series Data at Scale

TimescaleDB and InfluxDB architectures designed to ingest millions of sensor readings per minute without degrading query performance on dashboards.

🛡️
Industrial Cybersecurity

IEC 62443 aligned OT/IT architectures with network segmentation, VLAN zoning, encrypted data tunnels, and role-based access down to individual machine operations.

📐
Offline-First Architecture

Shop floor systems continue operating during network outages. Edge nodes cache and queue data, syncing to the cloud when connectivity is restored — no production downtime.

Client Stories

## What Manufacturing Clients Say

"

The MES they built connected our entire CNC floor in under 10 weeks. We went from paper travellers and spreadsheet OEE calculations to a live dashboard showing every machine's status. OEE improved 22% in the first quarter.

RV
Ramesh Verma
VP Operations, AutoFab Systems
"

Our SAP integration was a project two previous vendors had failed on. AdvertSneak's team understood BAPI calls and SAP data models deeply. The dealer portal went live on time and our order processing time dropped 40%.

PL
Priya Lakhani
Head of IT, Lakhani Industries
"

The traceability system they built let us respond to a customer recall in 2 hours instead of 2 days. We can now trace any finished batch back to its raw material lot, supplier, and machine operator in a single query.

SK
Suresh Kumar
Quality Director, Peninsula Plastics
FAQ

## Common Questions About Manufacturing Software Development

Everything you need to know before starting your manufacturing software project with us.

Still have questions?
Talk to a Manufacturing Tech Expert
Get answers specific to your factory setup in a 30-min call.
Can you connect to our existing legacy machines and PLCs?

Yes. Most legacy machines support at least one industrial protocol — MODBUS RTU/TCP, OPC-DA, or Ethernet/IP. We audit your machine inventory in the discovery phase, identify the available protocols on each machine, and design the integration layer accordingly. We've connected machines as old as 20 years to modern cloud platforms without replacing a single piece of equipment.

Will the software work if the internet connection drops?

Yes — we design manufacturing systems with offline-first architecture. Edge nodes on the shop floor continue collecting data, processing local decisions (such as quality holds and machine alerts), and queuing data during outages. When connectivity is restored, data syncs automatically. Production never stops because of a cloud outage.

Can you integrate with SAP or our existing ERP?

Yes. We have delivered ERP integrations with SAP ECC and S/4HANA (via BAPIs and RFCs), Oracle Fusion, Microsoft Dynamics 365, Tally, Odoo, and NetSuite. Our first step is documenting the available integration interfaces for your specific ERP version and release before selecting the integration approach.

How do you handle OT cybersecurity?

We design OT/IT architectures aligned with IEC 62443. This means separate network zones for OT (machines), DMZ (data collection), and IT (enterprise), with no direct connectivity between OT and the internet. Data flows one-way from OT to IT via secure gateways. All credentials use certificate-based authentication, and audit logs capture every access event.

How long does a typical manufacturing software project take?

It depends on scope. A single-line MES with IoT connectivity typically takes 6–8 weeks. A full multi-plant ERP integration project takes 12–20 weeks. A predictive maintenance system takes 8–12 weeks including model training. We provide a detailed milestone schedule after the discovery phase — so you know exactly what to expect before we start.

Do you offer ongoing support and enhancements post go-live?

Yes. All projects include a 30-day hypercare period post go-live. Ongoing support contracts are available with 2-hour SLA for production-critical issues, 24-hour for high-priority, and 72-hour for standard. Support includes security patch management, new machine onboarding, feature enhancements, and quarterly performance reviews with your operations team.

Let's Build Together

## Ready to Build Your
Industry 4.0
Manufacturing Platform?

Tell us about your factory challenges. We'll outline how we'd architect the solution, identify the integration points, and give you a realistic timeline — all within 24 hours.

Industry 4.0 Experts
IEC 62443 Aligned
24-Hour Response
14+ Projects Delivered
Get a Free Manufacturing Project Proposal
Same-day response. NDA available on request.

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