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AAC Plant
AAC Block Plant – 100 m³/day
(48 Reviews)
IN STOCK
₹ 75,00,000 / Unit
Price may vary based on configuration. Get exact quote.
The Force Engineering AAC Block Plant is a fully automatic, integrated production line for manufacturing Autoclaved Aerated Concrete blocks. Designed for production capacities ranging from 100 to 150 m³ per day, this plant includes all critical sub-systems: raw material feeding, slurry mixing, mould filling, pre-curing, cutting, and autoclave curing.
| Plant Capacity | 100 – 150 m³/day |
| Automation Grade | Fully Automatic |
| Brick Material | Quick Lime, Fly Ash, Cement |
| Block Sizes | 100×200×600 mm (Customizable) |
| Power Requirement | 180–220 KW |
| Land Required | 5000–8000 sq. ft. |
Technical Specifications
| Plant Capacity | 100 – 150 m³/day |
| Automation Grade | Fully Automatic |
| Brick Material | Quick Lime, Fly Ash, Cement |
| Block Density | 550 – 850 kg/m³ |
| Block Sizes | 100×200×600 mm (Customizable) |
| Power Requirement | 180–220 KW (3 Phase) |
| Land Required | 5000–8000 sq. ft. |
| Autoclave Length | 22m – 26m |
| Steam Pressure | 12–14 bar |
| Mould Size | 6000×1500×650 mm |
| Water Requirement | 50–80 kL/day |
| Manpower | 15–25 Operators |
Raw Material Requirements
| Fly Ash | 55–65% (dry weight) |
| Quick Lime | 12–15% |
| Cement | 5–8% |
| Gypsum | 2–3% |
| Aluminium Powder | 0.08–0.10% |
| Water : Dry | 0.60–0.65 |
Key Features
- PLC-based fully automatic control system
- High-precision horizontal and vertical cutting machine
- Stainless steel moulds for long service life
- Energy-efficient steam boiler integration
- Automatic mould oiling system
- High-capacity slurry mixer with 2-speed operation
- Side-demolding technology for clean block edges
- Tipping crane with hydraulic mould tipper
Benefits
- 3× lighter than conventional bricks – reduced structural load
- Excellent thermal and acoustic insulation
- Lower raw material cost using fly ash waste
- Fast construction reduces project timelines
- Environmentally friendly green building material
- Consistent dimensional accuracy – no plastering needed
- High strength-to-weight ratio for structural use
- Fire resistant and earthquake resistant
Complete Plant Equipment Includes
Slurry Mixer
2000L heavy-duty batch mixer with variable speed
Mould Trolley System
12 sets of steel moulds with rail trolley
Cutting Machine
H&V cutting machine with wire rope tensioning
Autoclave Vessel
22m length, 2.2m dia, IBR certified vessel
Steam Boiler
2 TPH coal/biomass boiler with steam accumulator
PLC Control Panel
Siemens/Delta PLC with touch screen HMI
Overhead Crane
5T EOT crane for mould handling inside autoclave
Mould Tipper
Hydraulic 90° mould tipper for safe side demolding
Civil Drawings
Complete civil layout drawings included free of cost
Send Product Enquiry
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